Sh-V8.0 Series Intelligent High-Precision Pneumatic Ultrasonic Plastic Welding Machine

• Application: Household Appliances, Garden Supplies, Decoration, Commodity, Auto Part, Electronic, Stationery, Toy, Medical Supplies
• Cooling Way: Air Cooling
• Control: Manual
• Frequency Range: Intermediate Frequency
• Electric Current: AC
• Power: Pneumatic
• Model NO.: SH-V8.0
• 20kHz Ultrasonic Plastic Welding Machine: 20kHz-3000W
• Transport Package: Wooden Frame
• Specification: The dimension of equipment is 1300MM * 900MM * 600
• Trademark: Hongxin ultrasonic
• Origin: Guangdong, China
• HS Code: 8468800000
• Production Capacity: 50

Product Description

 

Frequency	15KHz	20KHz
Power /W	3000W/5000W	2000W/3000W/4000W
Welding model	Weld time/Relative position/Absolute position/Weld energy/Peak power/Max.pressure
Triggering Method	Time/Pressure/Position/Power
Display size	7.0-inch color display
Amplitude control range	±25KHz
Ultrasonic amplitude adjustment	Number 1% increase or decrease
Pneumatic control	standard/multiple stage
Operation pressure method	standard
Amplitude control	Single amplitude
Cylinder stroke(mm)	100mm±1mm
Drive model	Air Cylinder
Distance micro-adjustment	20-100mm Precision:0.01mm
Amplitude control	Single amplitude
Rack adjustable maximum height	280mm
Voltage source (V)	AC220V±5%  50/60Hz
Dimension(L*W*H)mm	700mm*460mm*1400mm
Weight(kg)	150kg

SH-V8.0 series intelligent high-precision pneumatic ultrasonic plastic welding machine
Machine features
★available in
multiple welding modes.It's a fully electronic welder and device
which meets the requirements of industries of medical treatment,
automotive manufacturing and consumer electronics in the aspect
of consistency,data traceability and safety through Ethernet
connectivity for operation process,multi-level password
protection,data connectivity for support of Industry 4.0
applications,and IDCS interconnection service for remote
monitoring and data collection.With shengho welders,the product
quality can be perfectly controlled in conjunction with the
scanning gun for collecting the barcodes in moulds and
workpieces,as a result of connection to MES system.
★Using linear guide rails and (FESTO) combined pneumatic components
★High performance and high-quality transducers, titanium alloy amplitude modulators, sturdy and durable.
★Square column greatly improves the overall rigidity and movement accuracy, and remains stable and solid without backlash during operation.
★Precision fine-tuning positioning device, control accuracy up to 0.02MM.
★Digital intelligent control system, equipped with (time, energy, power and absolute depth, relative depth welding mode), automatic frequency scanning and tracking locking system,
The power output and time control are higher, ensuring that the equipment can operate stably for welding various products with different requirements.
★Newly added various welding data presentations, which can intuitively display various data and real-time status during welding, making it easy to analyze common causes of welding.
★You can check the quality control of welding records, and you can set the upper and lower limits of time protection, stroke protection, energy protection, power protection, etc. to control the welding quality. When it exceeds the upper limit or falls below the lower limit,
The machine automatically recognizes and alarms.
★Supports USB number retrieval and welding recording functions, and can store multiple parameters such as frequency, ultrasonic time, ultrasonic energy, and ultrasonic power when welding of the device is completed, making it easy to inspect glued parts
Welding conditions are analyzed and managed digitally. Internal welding parameter storage, password setting modification permission protection function


Welding mode definition:
a. Time
After the time defined for ultrasonic output, ultrasonic output ends.
b.Energy
When the input energy reaches the required level, the ultrasonic output ends. Consistent energy will produce consistent melting volume and ensure uniform welding strength.
c.Power
Used as ultrasonic end if defined power limit is exceeded, suitable for spot welding.
d.Absolute depth
In this mode, the ultrasonic wave is switched off as soon as the welding head reaches its absolute end point. This mode is used after the welding process to achieve the same and repeatable
Product height.
e. Relative depth
The starting point of the welding process is the tool contact point on the component surface from which the welding proximity is active up to the fully defined welding depth: this
Mode belongs to compensating dimensional tolerances.
f. Pressure
When the ultrasonic welding head descends to the component, after the pressure generated reaches the set value, the ultrasonic output is turned off and the downward movement of the welding head is terminated. This effectively prevents the ultrasonic
Due to the shape of the product, it is difficult to overlap the components, resulting in false welding or missing welding. It is also equipped with multiple triggering method options to deal with products of different structures and materials.
welding.